![](https://elisabetcalabuig.com/wp-content/uploads/2023/08/2510.jpg)
Ergonomic handles for brass musical instruments
PRODUCT DESIGN – 3D PRINTING – 3D SCAN – UX – PROTOTYPING
CHALLENGE
Identify a problem that can be vastly improved by using 3D printing technology.
Conceptualize a product or range of products to address this problem.
Develop and manufacture the products using 3D printing technology.
COMPANY
Hewlett-Packard
ROLE
Internship project
YEAR
6 months ā 2022
SOFTWARE
![](https://elisabetcalabuig.com/wp-content/uploads/2023/07/LOGOS-ERG-02-1-1024x415.png)
IDENTIFY A PROBLEM
Investigating different aspects of my daily life, I’m on the lookout for a problem that I can tackle using 3D printing technology. I want to find a situation that can make the most out of the benefits provided by Additive Manufacturing.
![](https://elisabetcalabuig.com/wp-content/uploads/2023/07/erg-problem2_left-1-922x1024.png)
![](https://elisabetcalabuig.com/wp-content/uploads/2023/07/erg-problem2_right-1-894x1024.png)
PERMANENT INJURIES
Due to the instrument grip,
brass players develop permanent hand deformations.
![](https://elisabetcalabuig.com/wp-content/uploads/2023/08/problem-hand.jpg)
3 INSTRUMENTS WITH SIGNIFICANT CONSEQUENCES
After conducting research and interviews with actual brass players, I identify three primary ergonomic issues prevalent in the trombone, euphonium, and trumpet.
I explore organic shapes that can be used as accessory handles to enhance the instruments’ ergonomics.
![](https://elisabetcalabuig.com/wp-content/uploads/2023/08/croquis-1-01.jpg)
3 TYPES OF PERSONAS
![](https://elisabetcalabuig.com/wp-content/uploads/2023/07/personnas3-02-1-1024x889.png)
![](https://elisabetcalabuig.com/wp-content/uploads/2023/07/personnas3-03-1-1024x889.png)
![](https://elisabetcalabuig.com/wp-content/uploads/2023/07/personnas3-04-1-1024x889.png)
DESIGN WORKFLOW:
FROM PROTOTYPING TO CAD
Manual workflow to transfer ergonomic data from handmade models to an editable mesh.
![](https://elisabetcalabuig.com/wp-content/uploads/2023/08/workflow-153_b.jpg)
![](https://elisabetcalabuig.com/wp-content/uploads/2023/08/computational-162_b.jpg)
COMPUTATIONAL DESIGN
Generative tools for music visualization
I design and implement two Grasshopper algorithms to translate music waves to a unique and customizable hole pattern.
WHAT I LEARNED
Improved workflow: purely computational
![](https://elisabetcalabuig.com/wp-content/uploads/2023/07/workflow-17-1-1024x115.png)
3D PRINTING
Combination of ergonomic properties with a unique style.
![](https://elisabetcalabuig.com/wp-content/uploads/2023/08/3dprint-17_b.jpg)
TESTING
![](https://elisabetcalabuig.com/wp-content/uploads/2023/08/test-18_b.jpg)
“This handle provides a very precise and comfortable grip; I would definitely recommend it to all my students.”
The range has been tested by real users. All of them have reported a better playing experience and even an improvement in performance.